sustainable & innovative crating solutions
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Industrial Packaging Solutions

Made to order industrial grade honeycomb paper based packaging.
Manufactured in Cape Town and Johannesburg, in South African.

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Nail and metal free industrial packaging.

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Sustainable Industrial Grade Packaging.

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Stackable Industrial Packaging.

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Lightweight Industrial Packaging.

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Customized Industrial Packaging.

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Sustainable Industrial Packaging

We manufacture custom-made metal, nail, and wood free honeycomb paper board based industrial packaging of all sizes and quantities. 

Our industrial grade honeycomb packaging and shipping crates are lightweight, non-abrasive, and shipping ready. Additionally, they are a sustainable and eco-friendly alternative to wood/timber and plastic packaging and crates. Moreover, Rebul honeycomb crates offer more protection than cardboard boxes and are up 70% lighter in weight compared to timber crates while still providing the same level of protection.

As a result, companies and individuals use our custom made industrial packaging extensively to transport and export fragile, bulky, and uniquely shaped items. These include large industrial equipment, machines, components, and industrial products of all sizes and uses. 

Custom Made Industrial Packaging

We custom-make each crate to order based on the volume of the item, dimensions, weight, and specific demands of each journey/destination.  Furthermore, we have a  Zero Minimum Order Size or Quantity policy on all industrial packaging solutions, which means you have the flexibility to order what you need when you need it.

We offer three standard industrial packaging options: Rebul Freight Crate, Interlock Crate, and Hybrid Crate. Additionally, each solution has it's unique features and benefits depending on the unique needs of the item(s) that you need to package or transport. Additionally, Our Team is always available to assist with any specialized industrial packaging solutions beyond our standard offerings. Please do remember we specialize in honeycomb paper based packaging solutions.

Industrial Packaging Solutions

Industrial packaging for large equipment with a custom honeycomb crate and detachable lid

HYBRID CRATES

Custom made industrial packaging with cylindrical inserts

BESPOKE INDUSTRIAL PACKAGING

Freight Crate Interlock Crate Hybrid Crate
made using 35mm thick material ONLY Availaible in 10mm, 16mm 22mm & 35mm thickness 35mm thick material ONLY
flat-packable, reusable several times pre-assembled, reusability depends on material thickness pre-assembled, reusable several times
all sides/panels can be opened single lid: flip or removable lid option single side opening of your choice
max protection- ideal for sensitive and bulky pieces protection depends on thickness: lighter items max protection: small and medium sized fragile items

Customized Industrial Packaging

Our industrial packaging solutions are fully customizable to meet the unique needs of your products. From improving handling to enhancing protection, we offer several key customization features that ensure your packaging is tailored to your specific requirements:

Options Include:

  • Handles

    Makes handling and transportation easier and more efficient. Whether you're moving large or heavy items, handles provide better control and ensure safe handling during loading and unloading. Placement of the handles is customized to meet your specific industrial packaging needs, such as positioning them on the sides or top of the crate for optimal lifting and transport.

    Additionally, handles offers ergonomic benefits, reducing the risk of dropping or mishandling fragile items during transport. Additionally, makes the packaging easier to use repeatedly and ensures reliable performance throughout its lifespan.
  • Honeycomb Pallets

    Honeycomb pallets are a lightweight and eco-friendly alternative to traditional wooden pallets. Made from durable honeycomb boards, these pallets are strong enough to support a wide range of products therefore, significantly reducing the overall weight of your shipment, which helps lower shipping costs and improves handling efficiency.

    These pallets are also ideal for one-way use. They are cost-effective and easy to dispose of, making them perfect for businesses that require a practical solution for single-use shipments. Additionally, honeycomb pallets are fully customizable to fit the size and weight requirements of your items.

    Whether you're shipping small, delicate products or larger, heavier goods, honeycomb pallets offer the flexibility to meet your specific needs. Furthermore, they are recyclable, making them a sustainable choice for businesses looking to reduce their environmental impact.
  • Dividers and Inserts

    Custom inserts and dividers made from honeycomb boards help separate multiple items in a single crate, because they keep products in place and stop them from moving during transport. Also reducing the chance of damage. For odd-shaped or fragile items, these inserts provide extra protection and stability.

    Furthermore, we make honeycomb boards come in different thicknesses—10mm, 16mm, 22mm, or 35mm—so they can be adjusted based on your needs. This flexibility ensures that both lightweight and heavier items are safely packed, while also making the best use of space in the crate.
  • Plywood Base Integration

    freight box for heavy machinery
    Adding a sheet of plywood reinforces the inside of the crate, providing extra strength and durability. This is particularly beneficial for heavy or bulky items that require additional support during transport. By reinforcing the base, you can ensure that your products are securely protected throughout the shipping process.

    Available in various thicknesses, the plywood base can be customized depending on the weight and specific needs of your items. Thicker bases offer more support for heavier products, while thinner options provide enough strength for lighter items. This flexibility allows us to tailor the packaging to meet your exact requirements, ensuring both safety and efficiency.
  • Timber Pallet Integration

    Timber pallet integration adds extra stability to the packaging by incorporating a strong pallet base. This is especially useful for heavy, bulky, or industrial items that need a solid foundation during shipping and handling. As a result, the crate can be easily moved with forklifts or pallet jacks, improving both efficiency and safety during transport.

    Available in various sizes, timber pallets can be customized to meet the specific dimensions and weight requirements of your products. This flexibility ensures that the pallet base provides optimal support, no matter the size or weight of the items being shipped. By integrating timber pallets, your industrial packaging is reinforced for repeated use and heavy-duty applications.

Benefits of Honeycomb Packaging

  • Impact Resistant: Honeycomb packaging distributes external forces evenly, while providing robust protection for fragile and sensitive items. As a result, it is ideal for shipping industrial products that require extra care.
  • Tough and Durable: Despite being lightweight, honeycomb packaging offers remarkable strength. Consequently, it can support heavy loads while maintaining its structural integrity, ensuring that even the heaviest industrial packaging remains secure.
  • Shock Absorbent: The hexagonal design of honeycomb packaging naturally absorbs shocks and vibrations, protecting delicate or sensitive industrial items during transportation​
  • Sustainable and Eco-Friendly: Made from 100% recyclable paper, honeycomb packaging is an environmentally friendly alternative to wood and plastic. Its open-cell structure reduces the need for raw materials by up to 95%, making it a sustainable industrial packaging material choice​.
  • Cost-Effective: Honeycomb packaging is lighter than traditional wood crates, therefore reducing shipping costs while providing superior protection. Its affordable production and recyclability make it an economical choice for packaging​.
  • Customizable: Honeycomb packaging can be tailored to fit specific dimensions and shapes, therefore making it perfect for bespoke industrial packaging solutions.

Industrial Packaging Materials

Our industrial packaging solutions extend beyond crates and boxes. For example, we supply honeycomb paper itself and honeycomb paper based products.
These include kraft brown and white graphic boards, honeycomb pallets, corner protectors, door honeycomb paper, and other bespoke industrial packaging products and accessories.

Additionally, our Zero Minimum Order Size and Quantity Policy applies to all packaging materials, products, and accessories.
Moreover, these materials are also available for those who wish to construct their own packaging or crates.

Some of the brands that use our industrial packaging solutions

We are proud to serve brands across various industries, including large tents, pumps, composites, machinery, and electrical manufacturers, as well as art galleries. As a result, we develop customized industrial packaging solutions to protect their products, improve handling, and streamline logistics. Most of these clients are on a monthly repeat order basis.
How can we help?
Reach out to us to discuss your industrial packaging needs. We’ll work with you to design custom solutions based on the size, weight, and destination of your products.

    Some of our work.

    Below are a few examples of the industrial packaging work we have done over the years. Most of them are now permanent repeat orders and solutions.
    Each solution was adapted to the manufacturer's particular product based on its size, shape, dimensions, weight, market, and budget, in addition to other factors.
    They include material thickness, crate type, and customizations such handles, pallets, and reinforced bases.

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