Protective Packaging
Used for inserts, cushioning, separation, surface protection and transit packaging.
A paper-based cellular core material used across manufacturing, packaging, and logistics where strength, structure, and reduced weight matter.
What is Honeycomb Paper?
Honeycomb paper expands into a rigid cell structure that helps provide spacing, cushioning, and lightweight support.
It can be used inside hollow-core doors or laminated between panel skins. It can be made into protective packaging or used to fill voids.
Who uses honeycomb?
Whether it is used in products or converted into protective packaging, or transport solutions, honeycomb paper is strong, lightweight, and versatile.
Door cores, furniture panels, partitions, lightweight boards and composite structures.
Protective inserts, product separation, cushioning, layer pads and void filling.
Export packaging, pallet boards, divider sheets and transport-focused protection.
Applications
Whether used in products, converted into protective packaging, or transport solutions, honeycomb paper is strong, lightweight, and versatile.
Door Manufacturing
Used as the internal core of hollow-core doors to reduce weight while helping maintain panel structure and production efficiency.
Composite Panels
Laminated between MDF, plywood, board or decorative skins to create lightweight panels.
Furniture Production
Used in desks, worktops, shelving, partitions, and lightweight furniture components.
Void Filling
Fills internal cavities and open spaces without the weight of solid material.
Protective Packaging
Used for inserts, cushioning, separation, surface protection and transit packaging.
Door Manufacturing
For door manufacturers, honeycomb paper is used as the internal core between door skins. It helps reduce the overall weight of the door while supporting the structure required for everyday handling, production and installation.
Custom core dimensions
Bulk production supply
Multiple thickness options
Production-ready formats
Why choose honeycomb paper?
Honeycomb paper gives manufacturers and packaging teams a practical way to reduce material weight, improve handling and support recyclable packaging choices.
Lightweight
Reduces product, packaging and transport weight.
Material efficient
Uses less material than many solid filler alternatives.
Recyclable
Paper-based and suitable for sustainability-focused packaging
Versatile
Works across doors, panels, furniture, packaging and logistics.
Technical specifications
Honeycomb paper is available in a variety of formats, thicknesses and configurations to suit manufacturing, packaging and logistics requirements. Specifications can be tailored according to the intended application and performance requirements.
Cell Size
Available in small and large cell configurations.
Small-cell honeycomb provides a denser structure. Large-cell honeycomb offers a lighter and more cost-effective alternative.
Thickness
Available in standard thicknesses of 30mm, 33.5mm, 34mm, and 35mm.
Custom thicknesses are also available for specific manufacturing and application needs.
Formats
Supplied as cut-to-size strips for door and panel manufacturing.
As continuous honeycomb sold by mass for converters and high-volume production environments.
Applications
Suitable for door manufacturing, composite panels, furniture production, protective packaging, void filling and logistics solutions.
Selection guide
Honeycomb paper can be supplied in a variety of formats to support different manufacturing and packaging processes. The guide below outlines the most common supply options and their typical applications.
| Requirement | Recommended Format | Typical Use |
|---|---|---|
| Large Internal Core | Cut-to-size honeycomb core | Hollow-core doors and composite panels |
| Flat Protection | Honeycomb sheets | Layer pads, separators and inserts |
| Protective Wrapping | Honeycomb rolls | Product cushioning and wrapping |
| Ongoing Factory Use | Bulk supply | Manufacturing and packaging operations |
Pricing and Specifications
Choose the path that matches your application — standard honeycomb paper pricing or door-specific manufacturing requirements.
General Applications
Best for packaging, void filling, panel use, and general honeycomb paper inquiries.
Door Manufacturers
Best for hollow-core door manufacturers needing thickness options, custom sizing, production volumes and supply guidance.
Honeycomb Examples
From cell structure and density to supply formats, these examples show how honeycomb paper is made. They also show how it is supplied to industry.
Expanded Honeycomb Strip
Continuous Honeycomb
Small Cell Honeycomb
Wrapping Honeycomb
FAQs
Find answers to common questions about honeycomb paper. Learn about its uses, specs, supply formats, and manufacturing applications.
What is honeycomb paper used for?
It is used for door cores, composite panels, furniture components, void filling, protective packaging and logistics applications.
Can honeycomb paper be used in door manufacturing?
Yes. It is commonly used as an internal core in hollow-core doors to reduce weight while supporting the door structure.
Can I download standard pricing?
Yes. A standard guide can be used for general pricing, but door core pricing should be quoted based on thickness, size, volume and manufacturing requirements.
Can honeycomb paper be supplied to size?
Yes. It can be supplied in rolls, sheets or cut-to-size formats depending on the application.
What thicknesses are available?
Standard door honeycomb cores come in 30mm, 33.5mm, 34mm, and 35mm thicknesses.
Custom thicknesses are available for specific manufacturing needs and production volumes.
Cell Size
Available in B-Cell and C-Cell configurations. B-Cell honeycomb has a denser core with more paper per square meter.C-Cell honeycomb is lighter and more cost-effective.
Talk to Rebul
Send us your required size, thickness, quantity and application. We’ll help match the format to your manufacturing or packaging requirement.
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Boards & Sheets
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Rebul Packaging is a proudly South African honeycomb paper and crating solutions company, specialising in the manufacture of lightweight and environmentally-friendly, packaging and crating solutions.
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