sustainable & innovative crating solutions

Boards

Boards made from laminating a paper honeycomb core and paper sheets, resulting in lightweight structural boards with a high relative flexural rigidity. Made using locally produced recycled paper and water based glues ensuring the boards are fully recyclable and pulpable.

The boards high crush strength offers designers and board convertors a volatile organic compound (VOC) free and fully pulpable alternative to timber sheets, medium-density fibreboard (MDF) and non-renewable rigid or foam-filled plastic materials.

Rebul honeycomb boards are dimensionally stable and the high strength-to-weight ratio makes it perfect for 3D structures and point-of-sale displays. It can be printed, folded, laminated, shape cut, v-cut, double v-cut, double-folded, photo mounted, painted and pressed with vinyl. All applications of honeycomb boards have acoustic and insulating properties and offer protection against impact.

Within our facility, we use boards in making packaging solutions, including pallets, honeycomb paper-based packaging crates, and shipping crates. These eco-friendly alternatives underscore our commitment to sustainable packaging practices.
white graphic boards
kraft board
stacked boards

Storage and Handling

Small quantity orders will be delivered upright and large quantity orders will be delivered palletized.

They must be stored flat (horizontally), preferably in cooler conditions, away from sunshine or heat. They are expected to warp. Do not use weight to prevent this, allow the board to warp, simply turn over and allow time to return to original shape. Slight warping will occur as far down as 5 to 10 boards. During operations, remove top warped ones to access flat ones.
shelves made from boards
graphic boards stacked in factory

Advantages

Rebul honeycomb boards are a light, strong and versatile material that offers an environmentally friendly alternative to MDF and non-renewable boards. The product offers its users a number of advantages:

• High strength to weight ratio, making it lightweight and durable
• Dimensionally stable
• Fully recyclable
• Low environmental impact and VOC-free
• Crush resistance of 2000kg/m²
• White printable or brown Kraft printable surfaces
• Both surfaces are printable
• Easy printing with UV, inkjet or screen printing
• Lightweight alternative to MDF and foam-filled plastic materials
• Acoustic and insulating properties
• Easy to cut
• Custom thickness and length on request
• Versatile Rebul Graphic Boards commonly used to produce flat-pack
boards cut using CNC machine
printed graphic board

GRAPHIC BOARDS

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin
Paper Liner: 85% recycled, 15% sustainably grown, virgin

Cell Size A Standard Thickness: 10mm, 16mm (±0.3mm Tolerance)

Other Sizes: Produced at a standard width of 1500mm. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard thicknesses, please contact us for information.

KRAFT BOARDS

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin
Paper Liner: 100% sustainably grown, virgin

Cell Size A Standard Thickness: 10mm, 16mm ((L) 2400mm X (W) 1500mm)
Cell Size B Standard Thickness: 10mm, 16mm, 22mm, 35mm ((L) 2400mm X (W) 1500mm)
Cell Size C Standard Thickness: 35mm ((L) 2400mm X (W) 1500mm)

Other Sizes: Produced at a standard width of 1500mm. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard thicknesses, please contact us for information.
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