sustainable & innovative crating solutions
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Custom Made Pallet Boxes

Rebul’s custom-made pallet boxes are tailored to your exact shipping and storage requirements. Whether you are transporting or storing heavy industrial equipment, delicate electronics, or custom furniture our eco-friendly and lightweight shipping boxes provide unmatched protection and efficiency. Moreover, we have No Minimum Order Requirements, whether for size or quantity. In other words, you can order what you need, when you need it.
  • lightweight pallet box made from honeycomb board with edgeboard corners and a sturdy paper pallet base, designed for secure and eco-friendly shipping.
  • Stacked flat-packable interlock pallet boxes with timber pallets, designed for secure shipping, easy assembly, and efficient storage.
  • Multiple flat-packable pallet boxes with honeycomb pallets and handles, securely loaded onto a truck for transport.
  • Custom-made freight crate pallet boxes with timber pallets, stacked and ready for shipping
  • Custom-made, flat-packable Rebul freight crate pallet boxes strapped and securely loaded on a forklift for transport.

Features and Benefits

Our range of pallet boxes includes options for different industries and shipping scenarios:

  • More Protective Than Cardboard, Lighter Than Timber

    • What It Means: First of all, these boxes combine the strength of traditional timber crates with a lighter, more efficient design. In fact, this balance makes them a superior choice for a wide range of uses.
    • Benefit: As a result, they protect fragile and heavy items better than cardboard while being easier to handle and transport than timber.

  • ISPM15-Compliant – No Fumigation Required

    • What It Means: Our pallet boxes meet international shipping standards without the need for fumigation or heat treatment. Significantly, this helps save on time and costs.
    • Benefit: Therefore, saves time, eliminates additional costs. Furthermore, this ensures hassle-free exporting.

  • Eco-Friendly Materials

    • What It Means: Made from recycled materials that are also pulpable and biodegradable. Additionally, they meet environmental standards while maintaining strength.
    • Benefit: In other words, these crates support sustainability goals. Additionally, they reduce environmental impact without sacrificing durability.

  • High Load-Bearing Capacity and Stackability

    • What It Means: Designed to support high loads without compromising structural integrity, even when stacked. Furthermore the honeycomb core provides excellent weight distribution.
    • Benefit: For instance, it enables secure stacking in warehouses and shipping containers, maximizing storage efficiency. Protects items during transit, even under heavy loads or stacking pressure.
    Reduces risk of product damage from collapsing packaging, ensuring safe delivery.

  • Cost and Time Saving

    • What It Means: Lightweight materials reduce freight charges. Additionally, easy handling speeds up packing and shipping processes. Under these circumstances, businesses can streamline their operations.
    • Benefit: Thus, it optimizes logistics operations and lowers your overall costs. In summary, these crates save both time and money.

  • Versatile Use Across Industries

    • What It Means: Customizable for use in industries like art, electronics, furniture, and industrial goods. Comparatively, they provide a more flexible solution than many traditional box or crate packaging solutions. 
    • Benefit: For example, they serve as one packaging solution for diverse applications.

  • No Minimum Order Size or Quantity

    • What It Means: Flexible ordering options to suit businesses of all sizes.
    • Benefit: In conclusion, whether you need one box or a thousand, Rebul Packaging caters to your exact requirements.

Industries

Rebul’s custom pallet boxes are versatile, eco-friendly, and tailored to meet the unique challenges of various industries. Here’s how they provide tailored solutions for your specific needs:

  • Industrial & Manufacturing Pallet Boxes

    Heavy machinery and industrial components require durable and reliable packaging to ensure safe transport.
    Key Benefits:
    • First, they offer high load-bearing capacity and stackability for secure handling.
    • Second, they are ISPM15 compliance ensures international shipping without fumigation.
    Application:
    For example, industrial pumps and machinery parts are safely shipped overseas in lightweight, eco-friendly pallet boxes, reducing freight costs and ensuring seamless customs clearance.
    INDUSTRIAL PACKAGING

  • Pallet Boxes for Furniture

    Furniture often comes in unique shapes and sizes, requiring custom-made packaging to fit and prevent damage.
    Key Benefits:
    • Customizable sizes to accommodate items of all shapes and sizes such as chairs, tables, and cabinetry.
    • Protects fragile finishes from scratches, dents, and impacts.
    • Additionally, lightweight design reduces shipping costs for large, heavy pieces.
    Application:
    For instance, a bespoke furniture maker ships handcrafted tables and chairs internationally using Rebul’s custom pallet boxes with reinforced bases and protective inserts.
    FURNITURE PACKAGING

  • Art and Sculpture Pallet Boxes

    fragile sculpture wrapped and securely strapped inside a custom-made honeycomb pallet box with reinforced edges for safe transportation.
    When transporting high-value, delicate, and uniquely shaped art the correct packaging is essential.
    Key Benefits:
    • Lightweight yet robust packaging ensures safe transit for fragile art pieces.
    • Custom inserts and dividers secure irregular shapes and prevent movement.
    • Moreover, eco-friendly and biodegradable materials meet sustainability goals.
    Application:
    in particular, Donald Greig Gallery relies on Rebul’s crates to ship life-sized sculptures, ensuring zero damage upon arrival.
    ART PACKAGING

  • Pallet Boxes for Electronics

    Sensitive electronics and components demand shock-resistant packaging to prevent damage during transit.
    Key Benefits:
    • Protects against vibrations and compression with reinforced honeycomb structures.
    • Additionally, custom dividers and inserts prevent shifting and static damage.
    Application:
    For instance, Robert Bosch ships electronics across continents using Rebul’s pallet boxes ensuring safe and secure delivery.

  • Logistics and Freight

    A variety of honeycomb pallet boxes securely packed in a transport vehicle
    For shipping operations of all sizes, cost-effective and multi-use solutions are a must.
    Key Benefits:
    • First, stackable design maximizes container space for mixed shipments.
    • Second, ISPM15-compliant materials streamline international logistics.
    • Finally, durable construction minimizes damage during long-haul transport.
    Application:
    For instance, About Turn Logistics ships fragile goods and heavy goods and products in the same container using Rebul’s stackable and durable pallet boxes.

Pallet Box and Crate Types

Four standard pallet box/crate types to choose from, all custom-made to suit your specific needs. Each box is designed to match the exact size, hold th weight, and demands of your product. Whether you’re shipping or storing heavy machinery or delicate goods, our pallet boxes provide the right protection for every journey.

  • Rebul Freight Crate

    To begin with Freight Crates are a lightweight and eco-friendly alternative to traditional timber or wooden crates. Built to simplify packing and unpacking, while designed for handling heavy, fragile, and high-value items. Moreover, reducing volumetric weight and environmental impact.
    FREIGHT CRATES

    Key Features:

    • Constructed from 35mm Impact-Resistant Boards: Offers superior protection for heavy and fragile items, absorbing shocks during transit.
    • Removable Panels All Around: Makes packing and unpacking quicker and more efficient, saving time during operations.
    • Flat-Packable: Allows for compact storage when not in use, freeing up valuable space.
    • Metal and Nail-Free: Ensures safer handling and eliminates the need for tools during assembly or disassembly.
    • Made with Eco-Friendly Materials: Recyclable and biodegradable materials support sustainable business practices.
    • Simplifies Disposal: Fully recyclable making managing the crate at the end of its lifecycle easier.
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    Best For:
    • Heavy Items: Industrial machinery, automotive parts, and bulk shipments.
    • Fragile Goods: Glass, electronics, and other delicate components.
    • High-Value Items: Sculptures, fine art, and custom-made equipment.

  • Interlock Pallet Boxes

    Honeycomb pallet boxes designed for packing, storing, and transporting electronics
    Interlock Crates are a cost-effective and sustainable packaging solution that offers superior protection compared to cardboard and can rival timber, wood, and plastic crates depending on the chosen board thickness. Furthermore,  they can be designed for convenience and efficiency.
    INTERLOCK CRATES

    Key Features:

    • Stronger Than Cardboard: Provides more protection for heavy, fragile, and high-value items.
    • Similar to Timber or Plastic: Matches the strength of timber or plastic crates with the right board thickness.
    • Cost-Effective: Budget-friendly choice for durable packaging.
    • Preassembled: Comes ready to use, saving you time during packing.
    • Lid Options: Choose a removable lid or a flip lid that can be placed on any panel for easy access.
    • Custom Thickness: Available in 10mm, 16mm, 22mm, and 35mm boards to match your needs and budget.
    • Eco-Friendly Materials: Made from recyclable and biodegradable honeycomb materials.
    • Sustainable: Free from plastic, metal, nails, and wood, making handling safe and disposal simple.
    ________________________________________
    Best For:
    • Furniture: Pack and protect flat-pack furniture securely.
    • Electronics: Keep fragile devices safe during transport.
    • High-Value Items: Protect expensive or delicate goods with strong, customized crates.
    • Bulk Shipments: Lightweight and reusable, ideal for large shipments.

  • Sleeve-Type Pallet Boxes

    Sleeve-Type Pallet Boxes are 5-sided boxes with an open bottom. Commonly strapped onto a wooden pallet. Offering a practical and affording way of protecting and covering goods during transport. Can be delivered preassembled for immediate use or as flat-packable interlocking sheets for easy storage.
    EMAIL

    Key Features:

    • 5-Sided Design with Open Bottom: Protective coverage for goods and products during storage or transportation..
    • Cost-Effective: Budget-friendly choice for protective packaging.
    •Preassembled or Flat-Packable Options: Supplied ready-to-use or as interlocking sheets for compact storage.
    • Customizable Sizes and Thickness: Tailored to fit your product dimensions with board options of 10mm, 16mm, 22mm, and 35mm.
    • Easy Packing and Unpacking of Goods: Simply cover the packed goods when packing or just remove the sleeve to access packed goods when unpacking.
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    Best For:
    • Cost-Conscious Businesses: Ideal for those seeking a cheaper way to cover and protect goods during transit.
    • Bulk Shipments: Efficiently secures and protects large quantities of goods.
    • Low Value Items: Affordable solution for goods that require basic coverage and protection.
    • Local and Short Distances: Perfect for transporting items within a local area or over short distances.

  • Hybrid Crates

    More affordable version of the flagship Rebul Freight Crate. Provide excellent protection for heavy, fragile, and high-value items. Preassembled, they feature a removable panel on the side of your choice, which acts as a lid for easy packing and unpacking. Made from 35mm thick boards, Hybrid Crates offer maximum protection during transit.
    EMAIL

    Key Features:

    •Cost-Effective Alternative: Offers similar protection to the Freight Crate but at an affordable price.
    • 35mm Thick Boards: Provides strong, impact-resistant protection for heavy or fragile goods.
    • Lightweight Yet Durable: Easier to handle than traditional timber crates while offering comparable strength.
    •Preassembled: Ready-to-use, saving time during packing.
    •Removable Side Panel: Acts as a lid, allowing easy access from the chosen side to simplify packing and unpacking..
    • Easy Packing and Unpacking of Goods: Simply cover the packed goods when packing or just remove the sleeve to access packed goods when unpacking.
    ________________________________________
    Best For:
    • Fragile and High-Value Items: Perfect for delicate goods such as art, sculptures, or specialized equipment.
    • Heavy Products: Ideal for machinery, industrial parts, and large furniture.
    • Long-Distance and Remote Shipments: Maximum protection for sensitive goods being transported over long distances and to remote areas.

Pallet Options

Our range of pallet boxes includes options for different industries and shipping scenarios:
Plywood Pallet
Wooden Pallet

Pallet Box Customizations

Our range of pallet boxes includes options for different industries and shipping scenarios:
  • Handles
    • What They Do: Provide easy lifting and handling of both empty and packed boxes.

    • Benefit: Simplifies manual handling, reducing the risk of damage during transit.
  • Inserts and  Dividers
    • What They Do: Create compartments within the crate or box for better organization and protection. Secure uniquely shaped items and avoid movement during transit
    • Benefit: Keeps fragile or multiple items secure and separated during transport.
    BOARDS
  • Reinforced Base
    • What They Do: Adds extra strength to the bottom of the crate or box. Usually a 35mm honeycomb board or, using 16mm plywood or timber.
    • Benefit: Ensures stability and support for heavy or bulky items. Useful for strapping.

Comparison of Pallet Box Types

Feature Honeycomb Pallet Boxes Cardboard Pallet Boxes Timber Pallet Boxes
Weight Extremely lightweight, reducing freight costs Lightweight but less sturdy for heavy loads Heavy, adding to freight costs
Durability High load-bearing capacity, suitable for fragile and bulky items Can crush under pressure, suited for low-risk items Highly durable and suited for heavy-duty applications
Eco-Friendliness 100% recyclable and reusable, longer lifespan Recyclable but wears out quickly under frequent use Reusable but requires treatment for compliance
Protection Provides superior protection for fragile goods Limited protection, best for non-fragile shipments Offers strong protection for heavy items
Shipping Compliance ISPM15-compliant, no fumigation required for exports No fumigation required, but less suitable for exports Requires fumigation or heat treatment for export
Customization Highly customizable with various thicknesses and pallet options Limited customization available Custom sizing available, but less flexibility than honeycomb options
Nails & Tools No nails or metal, requires no or simple tools to open No nails or metal, easy to open without tools Uses nails, may require tools to open and assemble
Disposability 100% recyclable and easy to dispose of responsibly Recyclable but prone to faster degradation Reusable but disposal may involve special handling

Frequently Asked Questions

Here are answers to common questions about Rebul’s custom pallet boxes and crates:

  • 1. What are Rebul pallet boxes and crates made of?

    Lightweight honeycomb boards, which are recyclable, biodegradable, and eco-friendly. For extra durability, we offer options with reinforced plywood or timber bases.

  • 2. Are the crates and boxes strong enough for heavy items?

    Yes! Our crates can handle heavy loads, depending on board thickness (10mm, 16mm, 22mm, and 35mm) and customizations to match your product’s weight and protection needs.

  • 3. Do you offer custom sizes?

    Absolutely! All our crates and boxes are custom-made to fit your product’s exact dimensions, weight, and shipping requirements.

  • 4. What customization options are available?

    You can add handles, dividers, reinforced bases, removable or flip lids, and choose different board thicknesses. We also offer flat-packable designs for easy storage and transport.

  • 5. Are Rebul crates suitable for international shipping?

    Yes, our crates are ISPM15-compliant, meaning they do not require fumigation or heat treatment for export. They are ideal for international shipments.

  • 6. Can I order just one crate, or is there a minimum order size?

    There is no minimum order size! Whether you need one crate or a large bulk order, we’ve got you covered.

  • 7. Are the materials environmentally friendly?

    All our honeycomb boards are made from recycled paper and water based glue. Making the boards, crates, and boxes eco-friendly.


  • 8. How long does it take to produce custom crates?

    Production times vary depending on the complexity of the order, but we work to meet your deadlines with quick turnarounds.
    Average lead time is 2 to 3 working days, depending on size and quantities.

  • 9. What industries use Rebul pallet boxes and crates?

    Used across various industries, including art, electronics, furniture, industrial goods, and logistics. They are suitable for both fragile and heavy items.

Locations

Proudly serve clients across South Africa from two key locations in Cape Town and Johannesburg. These locations enable us to provide custom pallet boxes efficiently to businesses and individuals nationwide. Whether you require packaging for fragile artwork, industrial equipment, or furniture. Our Teams in Cape Town and Johannesburg are ready to assist you.

 Pallet Boxes Johannesburg

Pallet Boxes Cape Town

Contact Us Today

Get in touch with us to explore how our custom pallet boxes and crates can optimize your shipping and transport operations. Our team is ready to help you find the perfect packaging solution for your business.

    Some of our work

    Our range of pallet boxes includes options for different industries and shipping scenarios:
    • Industry: Bespoke Furniture Manufacturer.
      Challenge: Finding protective packaging for different sizes and shapes.
      Solution: Custom made crates to size to meet the needs of each unique furniture piece.
      Result: Various shipments sent via road and sea all over the world with no damage to the furniture.
    • Industry: Composite Components Manufacturer.
      Challenge: Cost effective protective pallet boxes to ship fragile products for export.
      Solution: 22mm sleeve type pallet box with fumigated timber pallet.
      Result: Savings in weight, and significant reduction in damages during export.
    • Industry: Large Sized Handmade Designer Planters.
      Challenge: Breakages, custom sizes, and shipping costs
      Solution: Rebul Freight Crates with timber pallets.
      Result: Significant savings in volumetric weight and more products packed per container
    • Industry: Smart Ice Baths Manufacturer.
      Problem: Damage during transportation to clients.
      Solution: Rebul Freight Crate with honeycomb pallet.
      Result: 0 damages recorded after switching to Rebul Freight Crates.
    • Industry: Life-sized Animal Sculpture Manufacturer.
      Challenge: Movement during shipping, leading to damages when exporting.
      Solution: Rebul Freight Crate with plywood base, allowing sculptures to be strapped onto the base.
      Result: Zero movement of packed sculptures leading to no damages after using Rebul crates.
    CPT: +27 21 552 1079  JHB: +27 11 310 7274
    [email protected]
    © 2024 Rebul Crating Solutions™. All rights reserved
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