Honeycomb Boards

Rebul kraft and graphic honeycomb boards are made by fabricating kraft paper to form a continuous triangular series of cells resulting in paper honeycomb core. After that, the paper honeycomb core is laminated with kraft paper on both sides. Creating robust boards that can withstand compressive, shear, and bending loads that are up to 80% lighter compared to those made of traditional materials.

Their high crush to strength ratio of the boards offers designers, manufacturers, and board converters with a cost effective alternative to fiberglass, medium-density fiberboard (MDF), foam and plywood boards when cost and weight are prohibitive.

The boards are lightweight, versatile, and easy to work with. To practically fit any purpose, they can be bonded to a range of facing materials, painted, printed on, sized, cut, shaped, and bent. Can be easily cut using a knife, handsaw or electric saw, and CNC depending on desired use, capability, and application.

stack of white graphic honeycomb boards with a white printable surface

Stacked kraft honeycomb boards showing their layered structure

Kraft Brown Honeycomb Boards

Material Glue: Water-based, Non-hazardous

Paper Core: 25% recycled, 75% sustainably grown, virgin

Paper Liner: 100% sustainably grown, virgin

Cell Size A Standard Thickness: 10mm, 16mm ((L) 2400mm X (W) 1500mm)

Cell Size B Standard Thickness: 10mm, 16mm, 22mm, 35mm ((L) 2400mm X (W) 1500mm)

Cell Size C Standard Thickness: 35mm ((L) 2400mm X (W) 1500mm)

Other Sizes: all boards are produced at a standard width of 1500mm. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard board thicknesses. Pllease contact us for information.

    
        Thickness
        Cell Size
        Length x Width
    
        10mm
        Small Cell
        2400 x 1500mm
    
        10mm
        Large Cell
        2400 x 1500mm
    
        16mm
        Small Cell
        2400 x 1500mm
    
        16mm
        Large Cell
        2400 x 1500mm
    
        22mm
        
        2400 x 1500mm
    
        35mm
        
        2400 x 1500mm

Thickness	Cell Size	Length x Width
10mm	Small Cell	2400 x 1500mm
10mm	Large Cell	2400 x 1500mm
16mm	Small Cell	2400 x 1500mm
16mm	Large Cell	2400 x 1500mm
22mm		2400 x 1500mm
35mm		2400 x 1500mm

Place Your Order

White Graphic Honeycomb Boards

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin
Paper Liner: 85% recycled, 15% sustainably grown, virgin

Cell Size A Standard Board Thickness: 10mm, 16mm (±0.3mm Tolerance)

Other Sizes: Produced at a standard width of 1500mm per board. Lengths may vary from 500mm to 4000mm. A MOQ is required for non-standard thicknesses, please contact us for information.

    
        Thickness
        Length x Width
        Length x Width
    
        10mm
        2300 x 1500mm
        2400 x 1500mm
    
        16mm
        2300 x 1500mm
        2400 x 1500mm

Thickness	Length x Width	Length x Width
10mm	2300 x 1500mm	2400 x 1500mm
16mm	2300 x 1500mm	2400 x 1500mm

Place Your Order

Download Board Price List

Common application and uses

All applications of honeycomb boards have acoustic and insulating properties and offer protection against impact. They can be printed, folded, laminated, shaped, v-cut, double v-cut, double folded, photo mounted, painted and vinyl pressed. Common uses are and are not limited to furniture manufacturing, construction, insulation, partitioning, printing, packaging, corner protectors, 3D structures, and point of sale displays.

Because of their lightweight nature and ability to offer economic and performance benefits without sacrificing design and build standards, they are also being effectively employed in the interiors of RVs, boats, airplanes, and cars without compromising on structural integrity.

Within our own facilities we use the boards to make recyclable and lightweight packaging solutions, including freight crates, interlock crates, hybrid crates, and pallets. These eco-friendly alternatives underscores our commitment to sustainable packaging practices using honeycomb paper and honeycomb paper products with various benefits.

In addition, we help with specific projects and, upon request, provide custom board lengths and thicknesses (subject to pricing and terms and conditions).

Rebul Honeycomb paper pallets

stands and 3D structures

Rebul Freight Crates

Features and benefits

Some of the features and benefits of the boards include:

• High strength to weight ratio making it lightweight and durable
• Dimensionally stable
• Fully recyclable and pulpable
• Low environmental impact and VOC-free
• Crush resistance of 2000kg/m²
• White printable or brown Kraft printable surfaces
• Both board surfaces are printable
• Easy printing with UV, inkjet or screen printing
• Lightweight alternative to MDF and foam-filled plastic materials
• Acoustic and insulating properties
• Easy to cut
• Custom board thickness and length on request
• ISMP-15 exempt- No fumigation required

Honeycomb boards recommended storage and handling

Small quantity orders are delivered upright. All large quantity orders will are delivered palletized for easy handling and storage.

They must be stored flat (horizontally), preferably in cooler conditions, away from direct sunlight or heat. The boards may warp. Do not use weight to prevent this. Allow the boards to warp and simply turn them and allow some time for them to return to original shape. Slight warping will occur as far down as 5 to 10 boards. For immediate use simply remove the top warped ones to access flat ones below them.